Pre-production process is planning that is done prior to the bulk garment production. That includes samples development and approvals, sourcing and testing raw materials, garment costing, pattern making and process planning. Efficient production can't be reached without the pre-production processes.
Merchandise planning is a systematic approach to planning, buying, and selling merchandise to maximize your return on investment (ROI) while simultaneously making merchandise available at the places, times, prices and quantities that the market demands.
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The marketing mix: position
Merchandising serves the following purposes
Direct communication with customer regarding day to day activities of business.
Internal communication with different departments regarding daily activities.
- Keeping and maintaining strong relationship with customers.
- Providing information to different department.
- Handling different queries of customers.
- Making samples on customer demand.
- Generating more customers
- Research & Development
- Follow up of samples.
- Samples approval.
- Pricing / Costing
- Targets achieving.
- Order execution
- Order booking
The Concept of Textile Merchandising
Merchandising in textile is not synonymous with merchandising being practiced in consumer product companies. It is much broader in its scope, activities and responsibilities.
Retail Merchandise:
The term merchandising in retailing refers to the total process of stock planning, management and control. The merchandising needs a good numeric skill and ability to make trends, relationships and co-relationship within regular sales and stock. The responsibilities of merchandiser are changes from company to company, according to structure they adopt. The traditional merchandising role is integrated with the buying, which merchandising team has responsible for both the planning and stock allocation. The structure of traditional is shown in figure.
Textile Mills and Buying House:
- Merchandising can be termed as heart of making a product fail or pass.
- Merchandising can be a difference between winning or losing a project/customer.
- Merchandising means finding new customers and markets.
- Merchandising means retaining the customers and extracting more orders from them.
- Merchandising means making the customers delighted/satisfied on one hand and brining profits for the company on other.
- Merchandising means making communication bridge between the company and its customers.
- Merchandising means completion of project/order placed by the buyer as per its requirements in right time, quality and quantity.
Decoding Washing Labels: What Laundry Symbols on Clothes Really Mean?
This group of UK washing symbols helps you decide if your clothing is safe to wash in your washing machine, and which setting, and what temperature you should use.
It is generally depicted as a bucket filled with water (except for the ‘Do not wring’ symbol). If the garment is machine washable, then you’ll either see dots or numbers inside the bucket symbol, representing the recommended maximum temperature: one dot means 30 °C (meaning that you have to wash your clothing in cold water), two dots 40 °C (warm water), and four dots 60 °C. In case you see one line drawn underneath the bucket, it means that your piece of clothing should be washed on a synthetic cycle, while two lines represent the gentle or wool wash cycle. If you find the hand wash symbol on your garment’s fabric care label, wash the item by hand at 40 °C or lower, or use your washing machine’s hand wash program.
Bleaching symbols on washing labels
Drying guidelines on clothing labels
Ironing symbols on fabric labels
Dry cleaning symbols on fabric labels
Additional dry cleaning instructions
That’s why fabric manufacturers include many dry cleaning symbols on clothing labels, represented by the combination of a circle and a straight line.
Laundry Label Guide: Understand Washing Symbols on Clothing Tags
What Do Washing Symbols Mean? A Complete Guide to Clothing Care Labels
How to Read Washing Labels: Laundry Symbols Explained for Better Garment Care
Clothing Care Symbols Explained: Your Guide to Washing Label Icons
Types of Garments Accessories & List of Accessories
1. Basic accessories;
2. Decorative Accessories;
3. Finishing Accessories;
Basic accessories:
- Thread
- Zipper
- Interlining
- Button for example: Snap button, Plastic button, .Metal button.
- Label: Main label , Size Label, Wash care label
- Motif: Leather, Plastic, Batch Metal
- Pocketing fabric
- Lining
- Velcro
- Elastic
- Cord
- Ribbon
- Toggles
- Rivet
- Collar bone.
Decorative Accessories:
- Elastic tape
- Buttonhole tape
- Piping
- Moiré ribbon
- Seaming tape
- Welted tape
- Ribbed tape
- Velvet ribbon
- Bias binding
- Stamped tape
- Taffeta ribbon
- Galloon
- Fringes
- Cords
- Tassels
- Rosettes
- Soutache
- Pompons
Finishing Accessories:
- Hang tag
- Price tag
- Plastic/ poly bag
- Tissue paper
- Carton
- Scotch tape
- PP belt
- Tag pin
- Plastic clip
- Stiker
- Butterfly
- Collar insert
- Back board
- Necks insert
Logistics and outsourcing in the supply chain
CPFR Models
Quick response in logistics and SCM ensures product innovation in the market: the logistics supplier can deliver the vision of designers and buyers, reduce and minimize disturbances in the chain and coordinate and consolidate goods, which is especially important when launching new products and ranges. Data collection and the appropriate and relevant technology must be in place for this to work properly. One such example is a Collaborative Planning Forecasting and Replenishment (CPFR) model of supply. CPFR is ‘a business practice which reduces inventory costs whilst improving product availability across the chain. Trading partners share forecast and results data over the Internet. CPFR data analyses data and alerts planners and merchandisers at each company to exceptional situations that may affect delivery or sales performance’ (Hines, 2005). Trading partners collaborate to resolve these exceptions in the chain in order to maintain stock and availability. CPFR models have been replicated and adapted for use by many large, international fashion retailers in order to make suppliers responsible for stock management. Good stock management is crucial to success in the fashion industry.
Future of technology
Some large, international retailers are investing in new technological models of supply, including retail exchanges and e-tail logistics, such as the global net exchange (GNX) and the worldwide retail exchange (WWRE) developed by Walmart. Technology helps fashion retailers with sales information that can be transferred and acted upon quickly. These include the following: EDI (electronic data information) packages for sharing data between supply chain partners; EPOS – electronic point-of sale data collection from stores; and SBO, which is sales-based ordering technology (orders placed to replenish sold stock). Other technology used in SCM includes electronic tagging radio frequency identification tags. Walmart piloted a study in the USA and UK fashion retailer Marks & Spencer has trialed its use on high-value items such as suits and leather jackets. The tags can be used to achieve good visibility in the chain; retailers such as Benetton, Gap and Esprit use the tags to track stock movement in the supply chain. They can be used during transportation and warehousing so logistics teams can identify stock, size and color without unpacking boxes and by scanning stock that is packaged. It cannot be emphasized enough that good relationships and outsourcing are fundamental to the future success of SCM in the fashion business and improvements in technology may be used to enhance these relationships. The focus is on fashion retailers in the future to provide better value and to create greater responsiveness via partnerships.
ELECTRONIC TAGGING
UK retailer Marks & Spencer has trialed the use of electronic tagging radio frequency identification tags on high-value items such as suits and leather jackets.
Garment specifications: sampling
Performance testing
Specialist fabrics
GARMENT SAMPLING
Definition of Fabric Defects
Crease Line - A mark left in a fabric a crease has been removed. It may be caused by mechanical damage to the fibers at the fold, by variation in treatment due to the construction along the fold or by disturbance of the fabric structure.
Coarse Pick - A pick of filling whose diameter is noticeably greater than that normal to the fabric.
Knot - A place where two ends of yarn have been tied together.
Color Fly - Fibers of a different color appearing in a yarn or fabric as contamination.
End Out - A line, running warp-way through part or all of piece, caused by the absence of a warp thread.
Hang Thread - A thread left hanging on the face of a fabric. The most common cause is the failure of a weaver to clip the excess yarn after repairing a broken end and/or the cloth inspector’s failure to remove the excess yarn.
Double Pick - Two picks in a single shed where only one is called for by the design of the fabric.
Broken End - Where a warp yarn has ruptured and been repaired often characterized by the broken and being woven into the fabric.
Miss pick - Where the weave design is broken by the absence of a pick of filling.
Coarse End - An end whose diameter is noticeably greater than that normal to the fabric.
Jerk In - An extra piece of filling yarn jerked by the shuttle into the fabric along with a regular pick of filling. On conventional looms, they generally are confined to the battery side, the most common cause being the failure of the thread-holding mechanism to hold the filling from the out-going bobbin long enough for the temple thread cutter to cut the yarn after a filling.
Thick Place - A place across the width containing more picks or heavier filling than that normal to the fabric.
Thin Place - A place across the width containing less picks or lighter filling than that normal to the fabric.