Garments Manufacturing: A complete garment has to face several processes from its order receiving to shipment. During garments manufacturing, a process flow chart must be needed to complete an order easily. Also, a process flow chart helps to understand a garment manufacturing method that how the raw materials are converted into the wearable garments.
A basic
garment manufacturing flow chart is presented in the below:
Design
↓
Pattern Making
↓
Fit Sample Making
↓
Production Pattern
Making
↓
Grading
↓
Marker Making
↓
Fabric Spreading
↓
Fabric Cutting
↓
Cutting Parts Sorting
or Bundling
↓
Sewing
↓
Garments Inspection
↓
Garments Ironing and
Finishing
↓
Final Inspection
↓
Garments Packing
↓
Cartooning
↓
Shipment
Each process
of garments manufacturing flow chart is discussed in the below with the
details:
1.
Design: Design is
provided by the buyer. After placing an order buyer send the technical sheet
and art-work of an order to the merchandiser. This process is done by both
manually or by using computer.
2.
Pattern Making: By following technical sheet and art-work,
pattern of each garment style should be made. It’s done by both manually and by
using computerized method.
3. Fit
Sample Making: The
main target of making a fit sample is to follow the details instruction about
that garments style. After making it’s sent to the buyer to rectify. It’s done
by manually.
4.
Production Pattern Making: For bulk production, allowance added here with net dimension. Production
Pattern Making is done by both manually and by using computer.
5.
Grading: During an
order confirmation, the buyer suggests about the size ratio of that order. So
that order should be graded according to the buyer’s instruction. Grading is
done by manually or by using computer.
6. Marker Making: Marker is a very
thin paper which contains all the parts of a particular garment. To make the
cutting process easy, it’s must be needed. Marker making process can be done by
both manually and by using computer.
7. Fabric
Spreading: To cut
the fabric properly fabric is spread in lay form. Fabric Spreading is done by
manually or by using computerized method.
8. Fabric
Cutting: Fabrics
have to cut here according to marker of garments. Fabric Cutting process is
done by using manual method or computerized method.
9.
Cutting Parts Sorting or Bundling: Here, cutting parts have to sort out or make bundling to
send these easily into the next process. This process is done by manually.
10.
Sewing: All the
parts of a garment are joined here to make a complete garment. Sewing process
is done by manually.
11.
Garments Inspection:
After completing sewing, inspection should be done here to make fault free
garments. Garments Inspection is done by using manual method.
12.
Garments Ironing and Finishing: Here garments are treated by steam; also required finishing
should be completed here. This process is done by using manual method.
13. Final
Inspection: Finally,
the complete garments are inspected here according to the
buyer’s
specification. Final Inspection is done by manual method.
14. Garments
Packing: Complete
garments are packed here by using buyers instructed poly bag. Garments packing
are done by using manual method.
15.
Cartooning: To
minimize the damages of garments, all the garments must cartooned by
maintaining buyers’ instruction. This process is done by manually.
16.
Shipment: After
completing all the required processes it’s finally send to the buyer
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